Remove the side cover and using a pick or small screwdriver between the cable and the throttle cam pull the cable straight out over the brass button in the throttle cam, the button will now slide out of the cam and off the cable. Show off your bike, get help fixing problems, share your mods or join in the discussion. Great performance mod for the money. Step 2. 2. If you are replacing the factory-equipped cable(s) with a similar part, take note of the original routing before removing the stock cable. 3. As a result, a 2-cylinder Yamaha 2-stroke such as our subject 1973 RD350 has four cables — two carburetor slide cables, one Autolube oil pump cable and one throttle cable at the handlebar twist grip. Remove the nut that holds the choke cable on the left side, and remove the cable from the bracket. Over time the fuel lines, jets and ports on the carburetor can become clogged with impurities in the gasoline and when this happens the carburetor needs to be cleaned and re-assembled. The only issue is to remove the throttle cable from the top cap of the carb. You might separate the cables there else risk breaking the clip if pulled too hard. Loosen the bottom nut. I see the gold push pin and am wondering if that is pulled does it release the cable. I'm just a little stuck on the removal of the throttle cables. Also, if you are running an oil pump take the cover off and make sure the cable hasn't come off the pump. Premium. No issues removing plastic, carb and other needed parts. Post Thu Mar 14, 2013 10:11 pm. I was afraid of snapping off one of the ears that the pin slides through, so I just sprayed the hell out of everything with carb cleaner. Stuff a clean, dry rag into manifold to keep debris out of motor. This kit comes with the carb, jets, throttle cable, foam air filter. Install: • Throttle cables 1 See Section “CABLE ROUTING” Chapter 3. Pull the black boot back and disconnect the choke cable here. Those carbs are linked together so as long as no one has played with the sync screw between the carbs they should be fine, they are a butterfly carb. Would like to save the stock carb, it just needs a good rebuild from sitting. Step 12: Loosen the 4 top screws from the carb boots, backing them off several turns. Step 3. If this has been done, you can reattach if not broken, if so replace cable. Post Oct 15, 2013 #1 2013-10-15T21:48. New Carb! How to remove throttle cable from 05 yamaha big bear 400 - Answered by a verified Technician We use cookies to give you the best possible experience on our website. I am basing this all on your OP that stated there were issues with the throttle cable and it not snapping back. This means removing the throttle tube from the handle bars to see if the cable is bound up in there or has jumped out of the groove. Carb for $40.00, just a parts change. 26throttlecableremoval.JPG. Remove the idle adjusting cable from its bracket. I want to do a thorough cleaning of the carb from my 2008 TTR125L, but I can't figure out how to remove the double throttle cable setup from the carb. Hey you all; Here are some pics, spring break is here so now I can dedicate my time to removal and cleaning the carbs on … Remove throttle cable paying close attention to routing, as the new cable (s) will need too be routed the same. the sled runs better accelerates better, pulls … 53. calebicey10. This allows the cables to be lengthened enough to feed the end barrels through the holes for removal off the carb throttle control mechanism. Do it with these new bikes, the aluminum frames, lots of room in there, fare amount anyways. Remove the spring and plunger from the cable. This frayed area then turned into a birds nest after rolling the throttle open and closed a few times and would actually prevent the throttle … Hi, Anonymous the carburetor throttle shaft wheel has two cables the cable closest to the right side of the bike is the throttle cable and the one closest to the left side is the idle cable. Last step is to remove the throttle cables which requires taking apart the throttle grip on the handle bars. Unplug the two electric leads to the carburetor heater on the bottom of the carb. Step 1. Unscrew the cable housing from the carb body. 8. we put 34mm mikuni round slides on it and tossed the stock ones. How to remove throttle and choke cable from carb. Disconnect throttle cable Later models have dual cables. Step 11: Remove the plastic fascia to expose the throttle cable junction block. 9. Remove the carburetor from the motorcycle. Right about the middle between the two is the idle adjustment bolt it faces out towards the air filter end of the carb. Hold the cable and lift the throttle arm. Now is a good time to put some new grips on the bike to. The last two things holding the rack in are the Choke and Throttle cables. It spins free, tried everything but distructivly removing it. 4. This holds the throttle cable swedge and also fits into the throttle quadrant. and he is now running pre-mix.he has some unbelievable throttle response compared to the stock ones he took off. Do … C. Remove the spring and plunger from the Mikuni carbu-retor… Remove stock carburetor and stock throttle housing. Had a fairly easy time until I got to removing the float. i just helped my buddy pull his stock carbs off. Download Removing Stock Carburetor & Cables-Yamaha Raptor 350 – 1. remove seat and gas tank. Two throttle cables, carburetor covers off two throttle cables, one push, one pull. 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